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Design and Pattern
Since woven lining fabric is thin and soft, it tends to stretch more in a bias direction. When the length is long and flare is wide, the bias part of lining will stretch by it own weight, and the lining may stick out from the outer fabric. Below are few remarks.
1. Make the design simple as possible.
2. Make the gathers and flares small, and make slits in armpit part to make it easy to move.
3. In case of flare skirts, make the bias angle of each part small.
4. Comparing with synthetic yarn, edge easing is effective. The amount is best at 1-2%.
5. A margin to sew up should be more than 12mm.
6. Make fullness in the side and center of the back.
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Fabric Spreading, Marking, and Cutting the fabric
The most important thing in spreading, pattern layout, and cutting the fabric is to cut the parts correctly so as not to cause any trouble afterwards. Below are few remarks:
1. Spread the fabric so as not to make wrinkles, and put it so that warp and weft looks straight. If pattern is laid and the fabric cut when the warp and weft is curved, the cut parts will change shapes.
2. If using the rotating type fabric spreading platform, pin the fabric with small enough interval so the fabric wouldn't become wavy.
3. Generally, lining fabric is slippery, and easy to slip while cutting. So
a) Lessen the number of layering fabrics
b) Use enough clips, weights, and pins.
c) Put thin paper in between few layers of fabric.
4. The cutting edge should be always sharp. Also cutting in low tpm is preferred.
5. Make the notch mark as shallow as possible.
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Sewing
Since Cupro lining is thin and soft, problems like seam puckering and warp tight yarn may occur. It is one characteristic of Cupro that not so serious seam puckering can be easily repaired with ironing, but the countermeasure should be made during the sewing. It is also important to prevent frays and poor seams.
Preventing seam puckering warp tight yarn
Below are the sewing machine conditions:
| Sewing speed |
2500-4000rpm. |
| Needle size |
Organ needle #9-#11 KN, SF, NS, J, S point needle. |
| Sewing yarn |
#50(235Dtex)~#60(167Dtex). |
| Pressure
foot & pressure |
Teflon
treated, Nasiji treated well sliding one. Pressure
should be low as long as fabric can be sent properly.
(2-3kg). |
| Feed
dog |
4
fine feed dog type. Height 0.6-0.9mm is preferred. |
| Needle
plate's needle eye diameter |
Shouldn't
be too big than the needle itself. For example,
if the needle is #11, the hole should be 1.4-1.6mm
in diameter. |
| Needle
moving count |
More
than 5 needles/cm. |
| Sewing
yarn tension |
Weak
as possible (as long as the seam won't change).The
bobbin thread tension should be 8-10g, and balance
with upper and lower sewing yarn. |
| Hand
operation |
Hand
feed |
Preventing frays
When frays may occur, prevent it by the following countermeasures:
1. There are few ways for seam allowance, so it should be chosen from the design. Usually it is over locking and hemstitched.
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Open Seam
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Double Welt Seam
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edge over locking
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triple-folding
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2. When lock stitching, back stitch more than 5 stitches. If the sewing yarn breaks, superimposed seam more than 5cm, and also back stitch.
3. Inner stitch and binding stitch should be done well.
4. Slits should be done as below:
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Middle and Finishing Process(ironing, pressing)
One of the characteristics of Cupro lining is the effectiveness of ironing and pressing.
It is better to use steam iron rather than dry heating iron. Steam conducts heat better, and also the steam enables the fiber itself to set better. After ironing and pressing, it is important to take the heat and moisture off the fabric with vacuum.
By contrast, if the ironing or pressing time, temperature, pressure etc. is incorrect, flaws like friction marks, wrinkles, and press kinks will occur.
Below are some remarks:
Rreference of ironing
temperature: 130-150 C
pressure: only the weight of the iron itself (about 15-20g/cm^2)
time: 4-6 seconds
steam: little
vacuuming time: 5-10 seconds
put cloth between fabric and iron: prevents friction and pressing marks
Reference of pressing
temperature: 130-150C
pressure: 250-300g/cm^2
time: 4-6 seconds
steam little, vacuuming time: 5-10 second
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Defects and Countermeasures for Cupro Lining
1. Seam Puckering (slips and crinkles on the seam)
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Reason
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Countermeasure
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| Sewing
yarn selection was improper |
Check the yarn denier, elongation, shrinkage. |
| Sewing
needle was improper |
Use
finer needle |
| Sewing
machine was improper |
Use
needle feeding, upper and under feeding, puller
feed sewing machines. |
| Sewing
machine conditions was improper |
Lower
the machine speed.Lessen the fabric holder's pressure, and make the fabric easier to slide.Lower the feed
dog's height and lessen the number.Make the needle plate's needle eye diameter smaller.Lower the tension of sweing yarn. |
| Layering
the fabric was improper |
Change
the way to layer the fabric(usually slippery fabric goes on top). |
2. Tight Yarn
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Reason
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Countermeasure
|
| Marking
be drilling |
Choose
a drill and polish the tip.
Lower the tpm of the drill |
| The
needle was improper |
Choose
the correct needle |
| The
sewing machine conditions was improper |
Lower
the speed of machineChoose a smaller needle eye
diameter. |
3. Needle holes (holes made by re-sewn or tacking that are noticeable)
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Reason
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Countermeasure
|
| Sweing
needle was improper |
Check
the needle (use finer needle. Watch for cracks on
the tip). |
| Tacking
yarn was improper |
Adjust
the tacking yarn's binding part to come out of the
fabric. |
| Taking
out the tacking yarn was improper |
Take
out the tacking yarn slowly.Make corrections (brush,
iron press, rub) |
| The
length of outer and lining fabric is different |
Make
the reserved part of lining fabric larger. |
| When
the lining stretches by its own weight |
Make
the pattern considering the stretch |
| The
lining and outer fabric wasn't closed properly |
Be
careful of the position of sewing. |
4. Water spots, ring stains
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Reason
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Countermeasure
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| Press
machine, iron drains |
Check
out the machine itself.Use water that has nothing
mixed (such as distilled water) |
| Marks
after removing stains |
If
stain occur:
1. Shade off around the stain with moistened cotton
cloth, and immediately dry with dry iron.
2. When using spray guns, shade off the stain in
circle. |
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